Caterham Seven User Manual download pdf (Page 104)

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Once fitted the pipe cannot be removed

without a special tool. Ensure that the pipe

is kink free and routed away from possible

snags or chafe points. Push the

connection on the pipe firmly onto the

elbow and check that it is securely

attached. Secure the pipe with cable ties if

necessary.

7.2.5) Clutch hydraulic hose

The clutch hydraulic hose is already

connected to the clutch mechanism. Fit a

copper washer to the banjo bolt and pass

the banjo bolt through the union at the end

of the hose, refer to Figure 73 (banjo bolt

and the washers can be found in a bag

attached to clutch hose) . Fit the second

copper washer to the banjo bolt and screw

the banjo bolt into the clutch master

cylinder outlet port (remove the port plug).

Do not fully tighten the banjo bolt.

Figure 73: Clutch master cylinder hose

union

1. Banjo bolt

3. Hose union

2. Copper washers

4. Clutch master

cylinder

Route the hose down the side of the pedal

box, over the wiring loom (under the

heater hose if fitted) and across the top of

the bell-housing, Refer to Figure 74.

Secure the hose with cable ties if

necessary, to prevent chafing and tighten

the banjo bolt (the clutch system is filled

and bled during start-up/final checks.

Figure 74: Clutch hydraulic hose

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