Caterham Seven User Manual download pdf (Page 124)

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Bolt the exhaust mounting bracket

(polythene bag marked 'exhaust') to the

RH side of the car forward of the rear

wheel, using setscrew (fastener pack

30X020A Item 1) and spring washers (3),

refer to Fig 102. Secure the bobbin to the

angle bracket with a nut (2) and spring

washer (3).

Figure 101: Exhaust mounting

1. Angle bracket

2. Bobbin

Remove the exhaust gasket and

associated fasteners from the RH side of

the cylinder head, remove any masking

tape protecting the exhaust ports and

clean off any adhesive residue.

The exhaust primary pipes are marked

with their part numbers:

Series 3.

CSP903 is for # 1 (front) cylinder

CSP904 is for # 2 cylinder.

CSP905 is for # 3 cylinder.

CSP906 is for # 4 (rear) cylinder

Protect the area around the square

aperture in the side panel with masking

tape and card, place the exhaust gasket

over the remaining studs and fit the

primary pipes in the following sequence:

1. Pass the flanged end of # 4 pipe

inwards, attach the flange loosely to the

cylinder head and ensure that the pipe sits

in the top LH corner of the aperture

(viewed from outside).

2. Pass the flanged end of # 3 pipe

inwards, attach the flange loosely to the

cylinder head and ensure that the pipe sits

in the bottom LH corner of the aperture.

3. Pass the plain end of # 2 pipe

outwards, attach the flange loosely to the

cylinder head and ensure that the pipe sits

in the bottom RH corner of the aperture.

4. Pass the plain end of # 1 pipe

outwards, attach the flange loosely to the

cylinder head and ensure that the pipe sits

in the top RH corner of the aperture.

NOTE

For SV use the same procedure to fit the

primary, the sequence to fit the primary is

4,3,2,1.

58X0011A is for #1(front) cylinder.

58X0012A is for #2 cylinder.

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