Caterham Seven User Manual Page 208

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Pass the bolts through the plate on the
Petty bar then rearwards through the
fixing holes in the centre of the main hoop,
secure with plain washers (4) and nyloc
nuts (3).
Attach the forward end of the Petty strut to
the previously uncovered boss using bolt
(2) passed through spring washer (6),
plain washer (5) then the fixing plate at
the forward end of the bar. It may be
necessary to use the additional plain
washer(s) (5) between the front fixing
plate and the side of the chassis to
achieve the best fit.
Tighten additional roll over bar mounting
bolts in accordance with Table 31.
Table 31: Track day roll over bar
mounting bolt torque figures
Location
Torque
Nm
Base of the bucket bushes
20
Mounting flange 5/16” UNF
20
Rear diagonals 5/16UNF
20
Petty bar (all fixings)
47
It is recommended that all parts of the roll
over bar likely to be contacted by either
the driver's or passenger's head to be
protected with approved roll bar padding.
Suitable FIA approved padding is
available from the Caterham parts
counter.
17.4) Roll cage
Warning
Never work underneath a car without
supporting it on axle stands or
equivalent. Do not rely on a jack alone.
17.4.1) Preparation
Before fitting the roll cage it will be
necessary to remove the rear spring
damper units in order to gain access to
the roll cage lower mounting points.
NOTE
This roll cage is IVA-compliant however
protective covers will be required on the
four bolt heads that attach the front hoop
to the chassis.
You will also be required to have IVA
compliant mirrors fitted to both the driver
and passenger sides of the car to ensure
rear visibility is maintained.
The lower ends of the hoop that forms the
front of the cage, attaches to two pre-fitted
threaded bushes. These bushes are
located, behind the side panels; one on
each side of the car and approximately
one inch below the point at which the
dashboard tube is welded to the top of the
chassis rail, refer to Figure 183 before
attempting to fit the cage, these bushes
will need to be uncovered.
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