Caterham Seven User Manual download pdf (Page 76)

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Using the fixings supplied, connect the

engine and gearbox; two bolts (2) and

spring washers (10), pass forward from

the top of the bell-housing into the cylinder

block, two more bolts (2) and spring

washers, pass forward from the bottom of

the bell-housing into the sump. Two bolts

(1) and spring washers pass rearward

through the 'ears' on the engine assembly

and into the bell-housing on the RH side,

one further bolt (1) and spring washer

passes forward from the LH side of the

engine into the bell-housing.

New 2014 5 speed Caterham gearbox.

Slide the gearbox into place on the rear of

the engine. It may be necessary to rotate

the gearbox assembly in order to line up

the gearbox first motion shaft splines with

the splines of the clutch plate.

To bolt the bell-housing to engine from the

front of the engine looking back from the

top right going clockwise M10x40,

M10x55,M10x55,M10x60, M10x45, M10

x55 and M10x40 all with spring washers.

Tighten to 35Nm

6.3) Starter motor

Install the starter motor into the front of

the bell-housing and secure with 3

M10x55 cap head bolts and thin spring

washers.

Tighten all starter motor and bell-housing

the bolts to the torques specified in Table

14.

New 2014 5 speed Caterham gearbox.

Install the starter motor into the front of

the bell-housing and secure with 3

M10x60 cap head bolts and spring

washers.

Tighten all starter motor and bell-housing

the bolts to the torques specified in Table

14.

Table 14: Gearbox torque figures

Fixing

Torque

Bell housing to gearbox

47Nm

Gearbox rubber mounting to

tailshaft housing

61Nm

Engine to bell-housing

47Nm

Bell-housing to sump

20Nm

Starter motor

34Nm

1 2 ... 71 72 73 74 75 76 77 78 79 80 81 ... 226 227

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