Many
Manuals
search
Categories
Brands
Home
Caterham
Cars
Seven
User Manual
Caterham Seven User Manual Page 116
Download
Share
Sharing
Add to my manuals
Print
Page
/
227
Table of contents
BOOKMARKS
Rated
.
/ 5. Based on
customer reviews
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
Page | 115
Figure
92
: Duratec engine bay ov
er
view
1. Engine
12. Air filter
2. Exhaust prima
ry pipe
13.ECU
3. Oil breather
hose
14. ‘L’ water rail
hose
4.Throttle cable
15. Plenum cha
mber
5. Pedal box
16. Dip stic
k
6. Brake master
cylinder
17. Top radiator ho
se
7. Clutch maste
r cylinder
18. Breather bo
ttle
8. Clutch hose
19. Blanking plu
g
9. ‘J’ hose heate
r
inlet
20. Expansion bot
tle
10. Heater
21. Radiator
11. Heater outlet
22.
W
ate
r bleed hose
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1
2
...
111
112
113
114
115
116
117
118
119
120
121
...
226
227
ASSEMBLY GUIDE
1
ALL CATERHAM SEVEN MODELS
1
Version 02.2014
1
Contents
2
List of Tables
11
List of Figures
12
Page
13
Page
14
Page
15
Page
16
1.0) Introduction
20
2.0) Kit contents
28
Exhaust silencer
29
Exhaust primary pipes
29
Cat/ collector
29
Cat guard
29
Polythene bag
29
1. RH driveshaft
33
4. Nyloc nut (white insert)
33
2. Speed sensor ring
33
5. LH driveshaft assembly
33
3. Nyloc nut (green insert)
33
1. LH headlight bracket
38
2. RH headlight bracket
38
1. Upright assembly (RH)
39
2. Upright assembly (LH)
39
4.0) Steering
59
1. Steering wheel
63
4. Fixing screw
63
2. Steering column
63
5. Wheel centre
63
3. Mounting boss
63
5.0) Front suspension
65
1. Copper washer
71
3. Braided brake hose
71
2. Female union
71
4. Adaptor
71
1. Clutch release bearing
74
2. Hydraulic connection
74
1. Gearbox
74
2. Plug
74
3. Gearbox mounting
74
SWL of 150 Kg
77
2. ‘U’ hose
78
3. Water rail
78
1. Fuel rail connection
83
2. Fuel pipe (from pump)
83
4. Bobbin
85
2. Spring washer
85
3. Setscrew
85
1. Primary pipe
86
1. Hose to ‘T’ piece
88
1. Cam cover
94
2. Breather pipe
94
3. Throttle body
94
1. Air intake
95
2. Trunking
95
1. Brake master cylinder
97
4. Heater control cable
97
2. Clutch master cylinder
97
5. Battery
97
3. Heater
97
1. Banjo bolt
104
3. Hose union
104
2. Copper washers
104
4. Clutch master
104
1. Angle bracket
105
2. Bobbin
105
1.Primary pipe
106
2.Collector/catalyst
106
1. Silencer bracket
107
3. Lambda probe
107
2. Band clamp
107
2. Bottom radiator hose
108
1. Cruciform
109
1. Scuttle panel
113
2. Heater control cable
113
3. Locknut
113
1. Heater valve
113
1. Throttle cable
114
2. Throttle cable adjuster
114
3. Throttle body linkage
114
4. Throttle cable nipple
114
Description
117
Engine hoist and sling
117
SWL if 150 Kg (min)
117
1. Engine connection
118
2. Long ‘L’ hose
118
1. ‘T’ piece
131
3. Small straight hose
131
2. Hose to
131
4. Hose to heater outlet
131
1. Oil breather hose
135
2. ‘P’ clip
135
3. Breather bottle
135
4. Breather elbow
135
5. Cam cover
135
1. Cable bracket
137
9.0) Rear suspension
140
1. Brake pipe (RH)
141
4. Brake pipe (LH)
141
5. Di Dion ear (RH)
141
3. Three way union
141
1. P-clip
142
2. Brake pipe LH
142
3. Three way connector
142
1. Bell crank
143
2. Rod end
143
4. Link arm (forward)
143
5. Link arm (rearward)
143
1. De Dion tube RH end
144
2. Link arm (forward)
144
3. Bellcrank
144
4. Link arm (rearward)
144
5. Bellcrank spacer
144
1. Metalistic brush
145
4. Nylon washers
145
2. Bolt
145
5. Nyloc nut
145
3. ‘A’ frame
145
1. De Dion ear
148
2. ARB bracket
148
3. Anti-roll bar
148
4. Drive shaft
148
5. Speed sensor
148
1. Bolt
149
4. Drop link
149
2. Plain washer
149
5. Anti-roll bar
149
3. Extension piece
149
1. Pulley
151
10.0) Interior and trim
154
1. Knee trim panel
157
2. Roll cage (optional)
157
3. Piping
157
4. Self-tapping screws
157
1. Spacers
161
2. Adjusting handle
161
1. Composite seat
162
2. Six-point harness
162
3. Seat adjuster
162
1. Large recess
162
2. Spacer
162
1. Rear bulkhead carpet
164
2. Footwell carpet
164
3. Tunnel carpet
164
4. Tunnel top
164
11.0) Fibreglass
165
1. Rear wing fixings
168
2. Rear wings
168
3. Rectangular notches
169
1. Wing piping
169
2. ‘V’ Shaped notches
169
12.0) Lighting
170
13.0) Weather equipment
175
1. Screw
176
2. Washer (or popper base)
176
3. Hoodstrap
176
4. Rear body skin
176
5. Chassis tube
176
1. Hoodstick
177
2. Popper base
177
3. Rear wing
177
1. Windscreen stanchions
177
2. Sidescreen hinges
177
1. Sidescreen
179
2. Vinyl strap
179
1. Popper base
182
2. Boot cover
182
3. Fastener socket
182
1. Tonneau cover
183
1. Windscreen support
183
1. Punch
184
2. Dished base
184
14.0) Wheel fitment
185
1. Mounting wishbone
186
2. Wheel nuts
186
3. Fibre washer
186
4. Spare wheel bolt
186
5. Spacer
186
1. Pipe to master cylinder
189
2. Push-fit connector
189
3. Bleed key
189
1. Grommets
203
Page
205
17.0) Options
206
1. Front hoop saddle bracket
209
3. Chassis top tube - sill
209
1. Bucket bush location
210
2. Roll cage rear hoop
210
3. Seat back harness rail
210
1. Speed sensor bracket
219
2. Lock nut
219
3. Speed sensor
219
18.0) Wiring diagrams
223
Page
227
Comments to this Manuals
No comments
Publish
Related products and manuals for Cars Caterham Seven
Cars Caterham Seven User Manual
(134 pages)
Print document
Print page 116
Comments to this Manuals