Caterham Seven User Manual Page 141

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Figure 124: Di Dion tube RH brake pipe
fitting
1. Brake pipe (RH)
4. Brake pipe (LH)
2. ‘P’ clip
5. Di Dion ear (RH)
3. Three way union
Fit the RH short brake pipe loosely to the
three way union and secure the brake
pipe to the top of the De Dion tube using
'P' clips (fastener pack 30Z1067A Item 23)
and rivet (22). The De Dion tube is
predrilled with the correct spacing.
NOTE
The existing holes may require cleaning
with a 1/8” drill bit to remove paint but
under no circumstances should additional
holes be drilled.
Fit the LH longer brake pipe loosely to the
three way union as shown in Fig 126.
Ensure that the brake pipe runs along the
centre of the top of the De Dion tube.
Secure the brake pipe using the 'P' clips
(23) and rivets (22). Remove the brake
callipers and De Dion ears.
NOTE
The existing holes may require cleaning
with a 1/8” drill bit to remove paint but
under no circumstances should additional
holes be drilled.
9.4) Rear brake hose
NOTE
All connections should initially be made
finger tight.
The rear braided hose can now be fitted.
Thread the locknut onto the male union on
one end of the hose then attach the
braided hose to the three way union on
the De Dion tube and tighten to 10 Nm.
Lock into place using the locknut. The
locknut supplied should not restrict the
union from tightening fully.
Place a plain washer over the male union
on the other end of the braided hose then
pass the union forwards through the
vertical aluminium panel, apply a further
plain washer then the shake proof washer
and secure in place with the locknut
provided. Finally, attach the rigid brake
pipe from the transmission tunnel.
NOTES
1. The rigid brake pipe may need slight
realignment.
2. Sharp kinks must not be created.
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